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Elsa online. ElsaWin. ElsaWeb. VW trucksBodyGeneral body repairs, exteriorFront door, central lockingFront doorAdjusting door

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Adjusting door
Special tools and workshop equipment required
t  Door alignment tool -3320-
t  Universal joint for 3320 -3320/1-
t  Bit for 3320 -3320/2-
t  Bit for 3320 -3320/3-
t  Torque wrench -V.A.G 1331-
t  Socket -3410-
t  Setting gauge -3371-
t  Removal wedge -3409-

  Note
The adjustment sequence is only for the left door. The right door is similar (components are not identical).
Adjusting door hinges
  Note
t  Vehicle must be standing on its wheels to enable front door to be adjusted.
t  To ensure correct door adjustment, the door hinge on the A-pillar must be loosened. Other measures, such as raising the door, are ineffective. Pressure from above will cause the door to drop again.
t  The front door is adjusted correctly if the gaps/shut lines are even all around, the door is not too deep or does not stand proud and all contours align when the is door closed.
t  To check gaps/shut lines → Rep. gr.00
t  If there is a requirement to loosen the door hinge on the A-pillar from the interior, a M 8 multi-point socket from tool set -V.A.G 1816/2- can be used.
t  Remove dash panel trim on left to loosen and tighten door hinge bolt on A-pillar from interior → General body repairs, interior; Rep. gr.70.
t  The hinge bolts must always be renewed if loosened.
t  After completing installation or adjustment, corrosion protection measures must be carried out on hinge and bolts.
    
Correct adjustment to achieve a flush fitting is carried out via the bolts on the door hinge.
Use door alignment tool -3320- with bit -3320/3-.
Top door hinges:
–  To adjust upper section of door -1- at hinge -5-, loosen bolts -4- and -6-.
–  For bolt -4-, remove dash panel trim on left → General body repairs, interior; Rep. gr.70.
Bottom door hinges:
–  To adjust door -1- in lower area at hinges -7-, loosen bolts -6- and -8-.
–  For bolt -8-, remove dash panel trim on left → General body repairs, interior; Rep. gr.70.
– 
Specified torque
t  → Chapter „Assembly overview - front door“

   


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